- The manufacturing process begins with the wear layer being cut into sheets. Then the film, which is the image that will top the vinyl floor, is also cut into sheets. Next up, the vinyl powder is heated and flat rolled. Once it’s out of the rollers, it’s also cut into sheets. From there, the wear layer, film and vinyl are all stacked.www.urbansurfaces.com/article/how-vinyl-flooring-is-made/
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